1000 Kg/HR Ring Die Pellet Mill Machine

ABON 1000 kg/hr Ring Die Pellet Making Machine – High-Performance Biomass & Feed Pellet Mill Industrial-Grade Pelletizing Solution for Biomass, Cattle Feed, and Agro-Waste Applications The FABON 1000 kg/hr Ring Die Pellet Making Machine is an advanced, heavy-duty pelletizing system designed for the production of biomass pellets, wood pellets, and animal feed pellets. Manufactured by FABON Engineering Pvt. Ltd., Nashik (India) — an ISO 9001:2015-certified manufacturer and exporter — this machine ensures high output, consistent pellet quality, and low power consumption, making it ideal for commercial pellet production plants. With a production capacity of 1000 kilograms per hour (1 ton/hr), this ring die pellet mill delivers superior performance in biomass energy projects, cattle feed plants, poultry feed units, and renewable fuel industries. Working Principle The FABON Ring Die Pellet Machine operates on the compression and extrusion principle. Feeding: Pre-conditioned biomass or powdered feed material is fed into the pellet chamber through a variable-speed screw feeder. Compression: The rollers press the material through the holes of the ring-shaped die under high pressure, generating frictional heat that binds the particles naturally. Cutting & Discharge: The extruded pellets are cut to desired lengths by adjustable knives and discharged through the outlet for cooling and packing. This process ensures dense, uniform pellets with high durability and excellent combustion or nutritional value. Applications Biomass Pellet Production: Sawdust, rice husk, paddy straw, bagasse, corn cobs, and agro-waste. Animal & Cattle Feed Production: Maize, bran, oil cakes, vitamins, and mineral additives. Poultry & Aqua Feed Manufacturing: High-protein pellets for broilers and fish. Renewable Energy & Biofuel Industries: For power generation and industrial heating. Technical Specifications ParameterSpecification Model FABON RDP-1000 Production Capacity 1000 kg/hr (1 TPH) Pellet Diameter 4 mm – 10 mm (customizable) Main Drive Motor 75 HP (Crompton / ABB / Siemens) Feeding Motor 2 HP Conditioner Motor 3 HP Pellet Mill Type Ring Die Type (Vertical / Horizontal) Material of Construction Mild Steel / SS304 (Optional) Die Material Alloy Steel / Stainless Steel Roller Assembly Twin Roller System Pellet Length 10–30 mm (adjustable) Power Requirement Approx. 60–70 kW Operating Mode Continuous / Automatic Country of Origin India Finish Industrial Powder-Coated Body Key Features ✅ High Output Efficiency: Produces up to 1 ton/hour of uniform, dense pellets. ✅ Energy-Saving Design: Optimized drive system ensures low energy consumption per ton. ✅ Durable Ring Die & Rollers: Made from alloy steel for long service life and high compression strength. ✅ Consistent Pellet Quality: Smooth, shiny pellets with excellent durability index (PDI ≥ 90%). ✅ Steam Conditioning System: Integrated conditioner ensures better binding and pellet hardness. ✅ Heavy-Duty Gearbox: Precision-engineered gearbox transmits maximum torque with minimal noise. ✅ Automatic Lubrication System: Ensures continuous roller and die lubrication to reduce downtime. ✅ Safety Interlocks: Overload protection, belt guards, and emergency stop for safe operation. ✅ Easy Maintenance: Quick access doors for die and roller replacement. ✅ Compatible with Feed & Biomass Lines: Works seamlessly with hammer mills, mixers, and coolers. Advantages Uniform Pellet Density: Produces consistent pellets suitable for feed and fuel use. High Pellet Durability: Reduced fines and breakage, increasing pellet transport and storage life. Cost-Effective Operation: Low maintenance and reduced energy consumption. Multi-Material Capability: Handles biomass, agro-waste, animal feed, and wood sawdust efficiently. Scalable Production: Ideal for commercial-scale pellet plants (1–2 TPH range). Long Machine Life: Heavy-duty construction ensures >10 years of ope